Monthly Archives: June 2017

DIY guitar – the wiring day 2

Wiring harness in place
Initial wire harness

Initial wire harness

The YouTube video then had another brilliant idea. You mount all the wiring on a harness made out of cable ties meaning that you have a relatively strong but flexible support framework which stops you pulling on the wire core or solder joints.


Mid progress wiring harness

Mid progress wiring harness

This harness gradually gets more complicated as you add more wires and more components. I didn’t get a wiring diagram with the kit – just a bag of components – so I had to do a bit of research and there are a lot of different approaches to this. Eventually I found a diagram that matched the collection of components I had.


Wiring harness in place

Wiring harness in place

After a lot of soldering and a lot of trips up and down stairs to the amp to check if things were working I ended up with this:

All the components on a flexible cable-tie harness outside the body but all sitting in the right place above their corresponding holes.

Next step is to tie them all to strings and feed them into place – but that’s for another time.

DIY guitar – the wiring day 1

Components in place front
Tracing of component layout and f-hole

Tracing of component layout and f-hole

On to the wiring. My other guitar is a Les Paul which has a handy hatch in the back. You take out 4 screws and the back of all the knobs is revealed. A 335 is a bit different. The back doesn’t open.

Having spent some time on YouTube I found a few videos explaining how I was going to have to do all the wiring outside the guitar and then poke it through the f-hole and somehow get the knobs to come back out through the various holes.

Step 1 was making a template by drawing the location of the holes and the f-holes.


Components in shoe box

Components in shoe box

Having done that you mount it on the inside of a shoebox lid, make some holes in the right places and poke the components in from the top. Then what you have is the front of the guitar inside the shoebox lid and the terminals of all the components in the open on the top of the shoebox where you can get at them.

DIY guitar – the hardware

Finished the hardware

Finished the hardware

Fitting all the hardware went pretty easily in an afternoon. After the trials of the stain and the gluing I’d expected problems but all this stuff just plugged in and after about an hour I had a playable guitar with just the wiring left to do.

DIY guitar gluing the neck

Gluing the neck

Gluing the neck

Having removed the tide-marked woodstain and got a finish I was pretty happy with I moved on to gluing the neck in place. Pretty straight forward but also possible to mightily screw up. I bought some nice clamps, and then whimsically decided to do it in about 5 minutes on the way out the door.

It was all going pretty well until I realised I’d glued the neck in completely the wrong place obscuring one of the pickup cutouts and obviously changing the length of the neck in the process.


Ungluing the neck

Ungluing the neck

I read quite a lot about whether it was possible to break a glued wood joint – most of which said it wasn’t. With a butter knife, some white vinegar, perseverance and about 2 weeks I managed to gradually work the neck free and it cleaned up pretty nicely.

DIY Guitar the story so far

Tidemarked edge

Tidemarked edge

So building this guitar I’ve gone down a few blind alleys. Here’s the first. My original plan had been to achieve a kind of starburst type blended finish by gradually changing the blend of woodstain and linseed oil between the middle and the outside.


Dodgy tide mark

Didgy tidemark closeup

That didn’t work!

So then I tried putting some more woodstain on around the edge to see what that would do. It did this:

So then I spent some time rubbing that back off again. Which went surprisingly well.